I recently looked through threads here for information on how to safely transport Airsoft guns by plane domestically in Canada, avoiding security hassles. The information I found was pretty old, so I asked on the ASC Facebook forum. Since that thread was lost when the ASC FB page was shut down, I thought I'd share my experiences here.
What you need:
1. Lockable, sturdy gun case for all Airsoft guns, including pistols (especially pistols)
2. Locks (non-TSA approved, apparently) for all cases
3. AEG Magazines unloaded.
4. GBB magazines all gas vented, unloaded.
5. Allow for extra time before boarding - add 30 minutes to whatever time you usually allow.
6. LiPo batteries must [edit: SHOULD, but it's really a good idea] be carried as carry-on items. I'm not sure about NiMH, so to be safe, carry them as carry-ons as well. [edit: regulation restrictions applies to LiPo specifically, but as airport security is not always keen on finer technical points, pack them as carry-ons]
Before You Leave For the Airport
As mentioned above, allow extra time for boarding. You will need about 30 minutes more than usual due to the more hands-on, manual check-in procedure.
Ensure that your gun case is sturdy and lockable, but that you can open it easily if you need to.
Make sure all your magazines are unloaded. Vent the gas magazines of all gas. If you are carrying gas magazines, they should be packed with your carry-on luggage (? to be confirmed). Obviously there should not be a BB in the chamber of any of your guns, but if you are practising safe handling, that should be the case already. Double-check, as you must sign a form that your guns and magazines are unloaded during the check-in process.
You may not carry CO2 or propane cylinders. Remove them from your magazines and do not carry them on board or in your checked baggage.
Remove all batteries from your guns and pack them into your carry-on baggage. This is especially important for LiPo batteries.
https://www.catsa-acsta.gc.ca/en/guidelines-batteries
(note that link does not mention "LiPo Bags" as a requirement, but they are a wise choice for your own safety and that of your fellow passengers) Note that the chart indicates that LiPos are always permissible as carry-on but require "air carrier approval" for checked - avoid a hassle and just put them in your carry-on.
Here are the FAA guidelines, which differ from the CATSA guidelines above.
https://www.faa.gov/about/office_org..._batteries.pdf
Batteries, magazines, tac lights, anything with wires (chargers, etc.) will attract attention on security X-ray scans of your carry-ons. When you pack, pack all Airsoft accessories that might attract attention in such a way that you can pull them out and show them safely and easily to security personnel.
In General
Airsoft guns look like real guns. Pulling out something that looks like a real gun, even briefly, anywhere but at a range or a field, much less near an airport, is a
really bad idea. Don't do it. As with any time you are transporting Airsoft guns in public, use extreme discretion and keep them in cases or bags at all times.
Yes, we all love guns. The airport security line is not the place to get on a soapbox about gun-ownership rights. Just keep your head down and follow orders. You can exercise your political views elsewhere.
At the Airport
Instead of doing the automated baggage self-check-in, line up for a baggage check-in counter and say that you need the forms for transporting airsoft guns. If they look at you blankly, say, "I need the firearm transport forms. These are Airsoft guns, a special category of firearms which require proper documentation with forms."
Some agents have not dealt with these forms often and may not immediately know what you need. A supervisor may be called. This is why you need to allow more time.
They should give you a short form to fill out with four copies (white, pink, yellow, blue). The form is simple and takes about a minute or two to fill out.
One form is kept by the check-in agent. One form should be attached to your boarding pass. Another form is left for you, and a last form will be placed inside your gun case (I believe it is the yellow one. They are clearly labelled). Ensure that this form goes in your gun case, but obviously do not open your case at the counter. There will be an opportunity to do that later.
Important Note: I knew in advance that I would be charged an extra $25 fee for the extra gun case (or whatever your airline charges per extra bag); what I did
not know going in is that Air Canada charges a $50 firearms handling fee. Yes, this fee applies to Airsoft guns. You will have to pay that fee on each flight.
https://www.aircanada.com/ca/en/aco/...ial-items.html
I do not know if other airlines charge a similar fee.
After completing the form and checking your standard baggage, you should be directed to special baggage handling. Identify yourself to the agent there as having Airsoft guns. They may ask to confirm that your gun case is locked (I was asked, on both flights). This is usually your opportunity to put the appropriate form in the gun case. It is a good idea to make sure that form goes in the case in the event that the case is inspected again by different airport security somewhere along the route of travel.
The agent may ask if your gun is unloaded, including any magazines. This is also requested on the form. Since you should have done this before you left, this should already be taken care of.
I did not travel with GBBP magazines this time, but I was told by friends that you may carry GBB magazines as carry-on luggage if they are unloaded (no BBs) AND they have no gas in them. I would greatly appreciate it if someone can verify that, as this page makes it sound like they are prohibited:
https://www.aircanada.com/ca/en/aco/...ted-items.html
After dropping off your gun cases/bags, proceed through airport security as normal.
On Arrival
Depending on the size of your gun case, you may need to go to the oversized baggage pick-up to claim it.
Check that your gun is in working order when you get to a place where it is safe and appropriate to do so.
Other than the extra time involved in check-in, I had no hassles on my flights from Toronto to Kelowna and back. I wish you safe and easy travels with your Airsoft equipment too.
I should add that carrying AEGs from Toronto to Kelowna this summer was my first experience with doing this sort of thing, but I paid attention to answers given at ASC. If anything I have said is factually incorrect or can be done in a different, more effective way, please post here and I will edit the original post.